Smoked Pork Roast

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Total Time 1 hour 15 minutes
Servings 8 servings

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My easy smoked pork roast is perfectly seasoned and smoked to tender, juicy perfection! It’s perfect for holidays, events, or anytime you want a hands-off roast.

smoked pork roast.

My smoked pork roast is always a showstopper

Arman Liew

Whenever we have friends or family over, there’s a good chance I’ll have a pork roast in the smoker. It feeds a crowd with very little hands-on work, and once everyone gets a taste of the smoky, juicy pork, there are zero leftovers.

I keep things simple with my favorite barbecue rub, letting the smoker do most of the work while the pork becomes incredibly tender. Here’s why I love making it:

  • Tender, smoky, and juicy. Low-and-slow cooking gives the pork a flavorful bark (crust), while keeping the inside incredibly juicy.
  • Easy to customize. I’ve made this recipe with all kinds of barbecue rubs and different wood chips, so it’s easy to switch up the flavor depending on what you’re serving. 
  • Mostly hands-off. Once the pork is in the smoker, there’s very little to do besides check the temperature. Even my partner who typically burns toast can make it!

Key Ingredients

Here’s what you’ll need, along with my kitchen notes. Full measurements are in the recipe card below.

  • Pork roast. This tender, lean, and flavorful cut of meat comes from the loin of the pig. It’s perfect for smoking because its natural fat marbling leads to juicy results every time. 
  • Mustard. It’s used to coat the pork for a delightful tanginess. Use classic yellow mustard, Dijon mustard, or whole-grain mustard.
  • BBQ dry spice rub. This spice rub gives the pork a rich, golden crust and infuses the meat with smokiness, heat, and sweetness. If you can’t find this in stores, I’ve included my simple, homemade recipe in the recipe card.
  • Diluted apple cider vinegar. Spritzing the pork roast with a mix of water and apple cider vinegar helps tenderize the meat and keep it juicy. Please don’t use all vinegar, or else the pork will turn out super salty.

How to smoke a pork roast

seasoned raw pork roast.

Step 1 – Season the pork. Coat the surface of the pork roast with a thin layer of mustard. Next, cover the mustard with the BBQ dry rub. 

smoking a pork roast on a wire rack.

Step 2 – Smoke the pork. Place the pork roast in the smoker and smoke until the bark sets. Spray the pork every 30 minutes with diluted apple cider vinegar until the internal temperature reaches 145°F. 

Step 3 – Rest, slice, and serve. Remove the pork roast from the smoker and let it rest before slicing and serving. 

sliced smoked pork roast.

Smoking times and temperatures for pork loin roast

Smoking a pork loin roast at 250°F typically takes 30-40 minutes per pound, but the exact cooking time depends on the roast’s size. Rather than relying on time alone, cook the pork until its internal temperature reaches 145°F, then let it rest for 10 minutes.

  • 2 to 3 pounds: 1.5 to 2 hours
  • 3 to 4 pounds: 2 to 2.5 hours 
  • 4 to 5 pounds: 2.5 to 3 hours
  • 5 pounds: 3 hours+

Arman’s recipe tips

  • Let it rest. I like to let the seasoned pork loin rest at room temperature for about 30 minutes before it goes into the smoker. It takes the chill off the meat and gives the mustard and rub time to adhere. 
  • Trim the excess fat. Use a sharp knife to trim any excess fat from the surface of the pork roast. Some fat is necessary for flavor and moisture, but too much can prevent the BBQ rub from sticking to the meat and can cause flare-ups in the smoker.
  • Remove the silver skin. You might notice some silver skin around the pork loin. If you do, trim it before seasoning. It doesn’t break down during cooking and can make the pork chewy. 

Frequently asked questions

What type of hardwood is best for smoking?

It depends on the flavor you’re after. I usually use applewood or cherry wood for a mild, slightly sweet smoke that complements the pork without overpowering it. If you prefer a stronger smoky flavor, hickory is a great choice. Really, any smoking wood works.

Can I use other cuts of pork?

Yes, but you’ll need to adjust the cooking time. I’ve also made this recipe with pork tenderloin and trimmed pork shoulder, both with great results. Just be sure to cook each cut to its recommended internal temperature for the best texture. 

homemade smoked pork roast on a plate.

More smoker recipes to try

smoked pork roast recipe.

Smoked Pork Roast

5 from 2 votes
My easy, smoked pork roast is perfectly seasoned and then smoked to tender and juicy perfection! It's perfect for holidays, events, or anytime you want a hands-off roast. Watch the video below to see how I make it in my kitchen!
Servings: 8 servings
Prep: 5 minutes
Cook: 1 hour 10 minutes
Total: 1 hour 15 minutes

Video

Ingredients  

  • 2 pounds pork loin roast
  • 2 tablespoons mustard
  • 3 tablespoons dry spice rub BBQ rub, see notes
  • 1/4 cup apple cider vinegar diluted with equal parts water

Instructions 

  • Preheat your smoker to 250F using the desired hardwood. I typically use cherry or apple chips.
  • Remove any silver skin from the pork. Tie the pork with a kitchen twine so it holds its round shape. 
  • Smear the mustard over the pork, then cover the pork with BBQ dry rub.
  • Place the pork into the smoker and smoke for 50 minutes or until the bark sets. After it sets, spray the pork every 30 minutes with diluted cider vinegar. Once the pork reaches 145F, remove it from the smoker, usually 30-40 minutes per pound to smoke. 
  • Let the pork rest for 10 minutes before slicing and serving.

Notes

Homemade spice rub: To make a homemade BBQ spice rub, add half a teaspoon each of paprika, brown sugar, garlic powder, onion powder, salt, black pepper, chili powder, and cayenne pepper to a sealed jar. Play around with the ratios to find your perfect balance of flavor, then store the blend on your spice rack for up to 6 months.
TO STORE: Allow the smoked pork roast to cool to room temperature before storing it in an airtight container in the fridge. It’ll stay fresh for up to 5 days.
TO FREEZE: Wrap the leftover pork in a layer of plastic wrap and aluminum foil, then freeze for up to 6 months. Thaw the frozen pork in the refrigerator overnight before reheating.
TO REHEAT: Cover the pork in a baking dish and reheat in a 350ºF oven until warmed through.

Nutrition

Serving: 1servingCalories: 158kcalCarbohydrates: 1gProtein: 26gFat: 5gSodium: 98mgPotassium: 445mgFiber: 0.3gSugar: 0.1gVitamin A: 42IUVitamin C: 0.2mgCalcium: 23mgIron: 1mgNET CARBS: 1g
Course: Main Course
Cuisine: American
Author: Arman Liew
Tried this recipe?Give us a shout at @thebigmansworld or tag #thebigmansworld!

Originally published October 2024

Arman Liew

I’m a three time cookbook author, culinary school graduate, and writer, and passionate about creating easy and healthier recipes. I believe you don’t need to be experienced in the kitchen to make good food using simple ingredients that most importantly, taste delicious.

5 from 2 votes

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Comments

    1. I’m so glad you enjoyed it, Mario. Those photos you emailed me of the final result looked SO good- even better than mine!

  1. 5 stars
    Thanks for sharing this recipe- I tried it with my basic smoker last night and it was sensational! We have leftovers for pork sandwiches now!